How to cut aluminium sheet at home

Cutting aluminum sheet at home can be done with a few different tools and methods depending on the thickness of the sheet and the precision required for the cut. Here are a few options for cutting aluminum sheet at home:

How to cut aluminium sheet at home

Tin Snips:
For thin sheets of aluminum (up to around 24 gauge), tin snips can be used to make straight cuts or curved cuts. They come in different sizes and styles, including straight, left-cutting, and right-cutting.

For thicker sheets of aluminum, a jigsaw with a fine-toothed blade can be used to make straight or curved cuts. A metal-cutting blade is recommended.

Circular Saw:
A circular saw with a metal-cutting blade can be used for straight cuts on thicker sheets of aluminum. However, this method can produce a lot of sparks and may be difficult to control.

CNC Router:
For precise cuts and complex shapes, a CNC router can be used to cut aluminum sheets. This method requires specialized equipment and is typically used by professionals.

Regardless of the method used, it is important to take proper safety precautions when cutting aluminum sheet at home. Wear eye protection, gloves, and a dust mask, and be sure to secure the sheet firmly before cutting.